Quality at Equipto Electronics
The Equipto Electronics Quality System is designed to compliment our engineering and
manufacturing excellence and to assure compliance to our customers' expectations. Everyone
at Equipto Electronics is part of the Quality System.
The Quality System was established on Mil-I-45208 requirements. In addition, we follow
ISO 9001:2000 guidelines for quality system management.
The goal is to achieve a 100% rating in
each
category of our Customer Satisfaction Survey.
Periodically we ask our customers to rate our performance
using our
Customer Satisfaction Survey. Our current results are:
Category
|
Responses of "Satisfied" or "Very
Satisfied"
|
| Quality of our Products |
99.6% |
| Engineering Support |
98.8 % |
| Factory Customer Service Support |
98.3 % |
| Local Salespersons Support |
95.3 % |
ISO 9001
Equipto Electronics is ISO
9001:2000 registered. Our first registration to the ISO 9002 standard was earned on October 23, 1993.
In February of 2001, we were registered to ISO 9001 to cover the design functions. In
February of 2003, we were registered to the 9001:2000 standard.
ISO 9000 is a set of
standards for quality systems developed by the International Standards Organization. ISO
registration assures customers that Equipto Electronics has a formal system in place to
monitor, control and improve the quality of all its operations. To maintain ISO
registration, independent auditors review our Quality System every six months. This may
eliminate the need for customer audits, saving our customers time and expense.
Responsibility
Quality Assurance is responsible for maintaining the Quality Manual and the Process
Control parameters that assure the quality of our products. This includes documentation
regarding quality of products and processes, Internal Quality Process and Systems Audits,
training of all personnel in areas regarding quality, ISO 9000 Representative, calibration
of measuring tools, and structuring of the Quality Review Board.
Documentation
The central document for maintenance of the Equipto Electronics Quality System is the
Quality System Manual. The Quality System Manual provides direction and instruction for
everyone so that we can realize our organizational goals. The Quality
Manual is the responsibility of the Quality Control Manager. The manual, along with our
Standard Operating Procedures, provides complete documentation of our Quality System. If
you would like to receive a copy of our Quality System Manual, please contact our Sales
Department.
Features of the Quality System
Just a few of the features:
Quality Review Board - The President, Quality Control Manager,
Chief Engineer, Plant Manager and Purchasing Manager sit on the Quality Review Board. They
meet monthly to develop quality and continuous improvement plans, review employee
improvement suggestions, the effectiveness of
the Quality System, review customer complaints/returns and any other issues surrounding
quality of Equipto Electronics' products or processes.
Statistical Analysis - The Quality Control Manager maintains records of rework
activities. Data for this is collected from the Rework Order forms according to Standard
Operating Procedures. A report on the Cost of Poor Quality is issued each month
using
Pareto analysis to emphasize where appropriate action is needed to improve the process. Where
appropriate, the Quality Manager will direct the data acquisition for statistical
analysis, and ANSI/ASQ Z1.4-1993 (formally MIL STD 105E) will be used for sampling in quality
evaluations.
Auditing - A Quality System Audit procedure has been established to assure
effectiveness of the Quality System according to the ISO 9001 Quality Standard. The Internal
Quality Audit is a process based audit that focuses not only on manufacturing
processes but also on order processing, purchasing, design functions and
management review. Specific criteria and objectives are described in Standard
Operating Procedures to assure continual auditing and review. The Quality
Manager and Quality Review Board verifies the progress of the organization
towards meeting the quality plan through these Audits.
Training - All employees receive on the job instruction as to the performance of
their job and the company's expectations. Quality is stressed and employee skill levels in
the use of quality tools is continuously updated. The Plant Manager maintains a training
matrix which provides a listing of on-the-job training employees have received. The
Quality Control Manager is responsible for providing the necessary training and coaching
regarding quality and maintains a record of training.
Corrective Action - Continuous improvement
within the company
is driven by the use of a corrective action report to document incidents of failure to meet workmanship
or process
standards. Suppliers will also be sent a Corrective Action Request if established
requirements are not met. Department Managers are responsible for assuring the
implementation and
effectiveness of corrective actions. Corrective action reports are reviewed by the Quality
Review Board and are also examined during internal audits.
Approved Suppliers
- Equipto Electronics requests suppliers to complete a
"Supplier Quality Survey" and may conduct on-site supplier audits to assure us of our
suppliers ability to fulfill requirements. Once a vendor has been approved, they are
added to our Approved Vendor List which is reviewed and updated every six months by the
Purchasing Department.
See for Yourself !
We invite customers and prospective customers to visit our plant in Aurora, Illinois to
see our Quality System in action! Please contact us at
800-204-7225 to discuss your quality requirements.
|